Okay, so ultra-huge “The Moment of Genesis” tag here: model railroad construction has begun! Last week I started building benchwork, and this last weekend I went out and got plywood, cut it up, put it together, and just last night, finished a bare-bones loop. That one sentence right there is a TON of work. Although it’s not much to brag about at this point, have a look at the progress thus far:
For benchwork, I used plain old pine 2x4s and bought a gigantic box of 3″ tan-colored screws that will blend in with the wood. Seems like it worked out great so far. With the track plan I have in mind, the layer that’s been put down right now will eventually be almost entirely unseen, serving as a reversing loop on one end and hidden staging yards on the other. I established the height of the layout based upon where I visually estimated the height of the next layer to be. My thinking was to make the 2nd level (which is the visible level where all the action will happen) eye level when sitting in a chair. Already I’m wondering if I didn’t set the first level too low. It’s 30″ above the floor, which is exactly eye level if you’re sitting (straight-upright) on the floor. Raising the height of the whole layout might happen in the future, however I need to build the second layer before I’ll know if that’s a good idea or not. To be continued, many months from now…
For my main construction material, I decided to use plywood instead of MDF (medium density fiberboard). MDF doesn’t warp, is quite sturdy, and absorbs sound better; however it’s also heavy… and when you cut MDF it generates a literal cloud of superfine sawdust. Sawdust that contains formaldahyde, a carcinogen, which will settle everywhere, over everything. I know this because I made the mistake of cutting MDF indoors when I was in high school, and afterwards I was finding dust from it for years. MDF definitely has major advantage in terms of planarity and acoustics, but I knew that I would need to make many cuts to the railroad boards in situ, and that superfine sawdust was a major no-no for a room that can’t be sealed off from the rest of the house. That, and MDF will totally eat sawblades like candy, and I plan to use my jigsaw to cut curves and special shapes. Plywood, despite the downside of warpage, will have to work. At least at $16 per 4′x8′ sheet, plywood is also cheap!
I’ve been asking myself the question, “how am I going to build this layout so that it can disassemble in the future?” The solution I came up with was to use plywood sheets as a base that will attach to the benchwork. Any risers, subroadbed, and extra layers above will attach to the plywood sheets, rather than attaching directly to the benchwork. Any screws which attach the benchwork to the plywood base will come in through the bottom, so that by unscrewing those, I can lift off the layout in sections for removal. I won’t learn if this was a smart idea or not until I start building extra layers. Hopefully the answer will be yes. I suppose that all hinges on how securely I attach everything to the plywood base.
On Saturday I pushed hard for most of the day and completed essentially all of the round one woodworking. I was really hoping to throw on some track and get a train running before bedtime, but then I went to search for my track spikes and they were… absolutely nowhere to be found. I tore open every box and looked twice. Nothing! No spikes, only exasperation! So Sunday I visited a local hobby shop and picked up what I needed. When we got home and I started working on the track I was reminded of a few rules of model railroad construction that I had completely forgotten about:
1. for every track spike that goes in nice and easy, there are 5 that instantly get bent up in 7 directions and are totally useless. Somehow you delude yourself into thinking “hey, I can still save this, I can make it work!”
2. old flex track loves to destroy itself if you try to force it into a curve while partially nailed down or constrained; the plastic ties snap off and you’re left with a broken section that has to be cut away
3. anytime you cut a piece of rail, it will fly across the entire house, ricocheting off every wall and landing who knows where
4. soldering a stretch of flex track together while straight, and then attempting to bend it into a curve later is a bad idea (see #2)
5. brand new rail joiners are, like, impossible to get on. Anticipate raw thumbs.
Alright, so now that I’ve remembered those rules, maybe life will be easier going forward. I got my loop built and broke out my awesome new MTH Bipolars for a victory lap! It was at this point that, as the title of the post says, it occured to me that there is no single moment of triumph, because a well-running railroad doesn’t just magically happen. It’s a process to get there. I could get the Bipolar to run around a couple times without derailing, but the trackwork, even with its very wide curves, had minor imperfections–and minor imperfections in 1:57 scale are actually not just minor imperfections. Track is FUSSY. For Serious.
I got out the Hiawatha and attempted to run that, and got another rude awakening: A single bipolar can pull only about 7-8 cars around a 24″ radius curve. And this is on level ground, nevermind all the hills I’m about to introduce. Super Dome derailments started happening where nothing else came off. Okay, time to add a rerailer–I don’t know how I thought I could get away without one of those in the first place! Fixed the one problem spot… found a new problem spot. Then I started getting uncouplings due to track passing over two adjoining sections of plywood which weren’t exactly matched in height. Ahhhh, it’s all coming back to me now, the trials and tribulations of fine-tuning and troubleshooting the tracks!
The track problems are not such a big deal. Every layout will need to overcome those. And of major responsibilty for this is the fact that I was rushing to get it built, rather than taking my time and being mindful to create smooth, perfect joinings between sections. I should know better than that. So those problems can all be replaced, reworked, and overcome. But I’m a bit more concerned about the Bipolar’s inability to pull much on level track. If I double-head them, that’ll increase the power but I’m not sure by how much. There are a few other options such as adding lead weights to increase locomotive traction, and a product called Bullfrog Snot (seriously), which adds grip to the wheels. But if it turns out that even two Bipolars can’t haul a 9-10 car train up the grades & curves I’m planning, well, that’s a real bummer. Time will tell.
Also somewhat of another setback, the E1 with the cool paint scheme seems to have some kind of issue. It runs sort of jerky. Going to have to look into that. I’m sure it can be fixed, but just another thing to take care of before I can relax and enjoy the empire as I have dreamed it… Well, this is step #0001 I suppose. There’s a whole lot more to do!!